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The Bond''s standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatthours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
Bond Rod Mill Index Test. Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a ''locked cycle'' test conducted in closed ...
This test determines the Bond Rod Mill Work Index, which can be used with Bond''s Third Theory of Comminution to calculate net power requirements of sizing rod mills. The test is a closedcircuit, dry grindability test, is run in a standard rod mill, and can be performed at sizes ranging from mm to .
FIGURE 5: BOND ROD MILL WORK INDEX v. UNCONFINED COMPRESSIVE STRENGTH 0 100 200 300 400 UCS (MPa) 5 10 15 20 25 30 35 WiRM (metric) The lack of fit observed relating the crushing Work Index was expected to carry over to the other Bond Work Indices. Figure 5 displays the plot of rod mill Work Index (Wi RM) versus UCS. These
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 10 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus mm, as required for the Bond Ball Mill Work Index test feed.
Rod Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8'' dia. rod mill to 1 mm Closed circuit 8'' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL ...
W is the work index measured in a laboratory ball mill (kilowatthours per metric or short ton) P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed size in micrometers. Rod mill. A rotating drum causes friction and attrition between steel rods and ore particles.
Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond''s Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closedcircuit dry grindability test performed in a standard rod mill.
Bond Work Index Tests Grinding Solutions Ltd. Bond Work Index Tests Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills For more information on the tests please see below: Bond Low Energy Impact Test The Bond LowEnergy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index...
The Bond ball mill work index test is thought to be additive because of its units of energy; nevertheless, experimental blending results show a nonadditive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .
Here is a list presented in table form of Rod Mill Work Index as tested/presented by SME handbook of mineral processing, Weiss Editor, 1985.
As in ball mills, the power draft of a rod mill is the product of capacity and work index, which is the energy required to break a mineral of a given size to the required size. The mill power is also increased by increasing the rod charge and the mill speed, while the mill power and capacity are both increased with increasing mill length.
The Bond rod mill work index is used to calculate the power requirement to grind from ~½" to about 14 mesh. The test has been mainly used for the design of rod mills or primary ball mills, but it can also be used along with the other Bond tests (BWI and CWI) for SAG mill design
A New Approach to the Calculation of Work Index and the Potential Energy of a Particulate Material ... factors have been adapted by Bond [5]. The present work is an effort to show that the devia tion of the . W. i. ... tory rod mill and the semi continuous process using the
The design of rod and ball mills is still carried out with the Bond ball mill and rod mill grindability tests. As discussed earlier in this paper, it is important in this case to match the reduction size of the test to that desired from the industrial mill. As such, primary ball mills should be designed with the rod mill work index, and single ...
The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a waveshaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill. The Rod Mill Work Index (RWI) is used for particle size determination in a size range from 25 mm down to mm whereas Ball Mill Work ...
The Bond rod mill grindability test is a widely used tool to estimate the response of ores to rod milling. However, the mass of ore required to conduct the test, which can typically vary from ...
Modified Bond rod mill. A line can reliably describe the relation of the Bond Rod Mill work index (RWI) and the temperature as shown in Fig. 3 and can be represented by the following equation: (7) RWI = − T + with a high Rsquared value of
Oct 03, 2015· The Titan Bond Work Index Rod Mill is onepiece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating productionsize rod mills.
The Thirtynine samples were submitted for the Crusher Index (Ci), SAG Power Index (SPI®), Standard Bond Ball Mill Work Index (BWI) and Modified Bond Ball Mill work Index (MBI) tests. The Ci, SPI® and Bond Wi values of these samples show a good indication of ore .
The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index.. The test is a ''lockedcycle'' test where ground product is removed from test cycles and replaced by fresh feed.
This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory.
• the bond ball mill work indices determinations gave reasonably reproducible results, • significant variation was observed in the measurement of the bond rod mill work index on at least one sample tested, and • large variations in abrasion index and crushing work index were due to variations in the test method across the laboratories.
Generally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the rodmill work index based on the conventional Bond work index.
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